Publication

Polymer Nanocomposite
& Carbon Fiber Laboratory

Journal

Polymer-Scaffold-Guided Graphitization for High Thermal Conductivity in SWCNT-Derived Carbon Fibers
Categori
2026~2030
Journal
Carbon
Year
2026
Page
121428

Carbon nanotube (CNT) fibers exhibit outstanding intrinsic properties, yet their macroscopic performance is often limited by structural disorder, void formation, and collapse during high-temperature processing. Here, we introduce a polymer-scaffold-guided graphitization strategy in which polyimide (PI) functions as a thermally stable scaffold to maintain CNT alignment, suppress collapse, and regulate structural evolution. Upon heat treatment up to 2900 °C, the PI-containing CNT fibers exhibited enhanced graphitic ordering, extended axial correlation length, and reduced interlayer spacing, as confirmed by Raman spectroscopy, small-angle and wide-angle X-ray scattering (SAXS and WAXS). Notably, the CNT/PI fiber with 50% PI content achieved a correlation length of 13.7 nm, leading to exceptional thermal conductivity (534  91 W m-1K-1), electrical conductivity (0.64  0.02 MS m-1), tensile strength (3.26  0.3 GPa) and modulus (870 138 GPa). These findings demonstrate that PI acts not only as a reinforcing polymer but also as a structural scaffold that guides graphitization and directional phonon transport, enabling the design of high-performance, anisotropic CNT-based fibers for thermal management and advanced structural applications.